To install a Rhino-Rack pipe carrier on your work truck or van, start by assessing your vehicle's compatibility and clean the roof racks. Use manufacturer bolt holes for easier installation and ensure brackets are straight. Slide the nut plate into the crossbar and tighten screws. Secure the carrier with appropriate clamps and double-check all connections. Don't forget to conduct a final inspection for stability. Keep going to discover more tips for a successful installation!
Major Highlights
- Assess your vehicle's compatibility with the Rhino-Rack Pipe Carrier and check the maximum roof load rating before installation.
- Remove end caps and rubber buffer strips from the crossbar, then slide the nut plate into position for secure attachment.
- Use the appropriate clamps and brackets, tightening M6 x 32mm screws to 3-4 Nm for a snug fit.
- Ensure even load distribution across crossbars and verify the carrier can handle the pipe dimensions specified in the guidelines.
- Conduct a final inspection of all connections, and regularly maintain the roof rack to ensure safety and functionality.
Preparation and Planning
Before you begin installing your Rhino-Rack Pipe Carrier, it's essential to assess your vehicle to ensure compatibility.
Start by checking if your vehicle has compatible roof rails or crossbars. Look into your user manual for the maximum roof load rating, as this will guide you in load distribution.
You'll want to choose the right roof rack type based on your needs, whether it's a cargo basket or kayak rack. Also, verify that the rack fits your vehicle's make, model, and year.
Don't forget to clean the roof racks before installation, ensuring a secure fit.
Attaching Roof Tracks or Bolts
When attaching roof tracks or bolts, you'll want to consider the benefits of using metal tracks for durability and stability.
If your vehicle has manufacturer-provided bolt holes, definitely take advantage of them to simplify the installation process.
Don't forget to apply sealant around screws; it's crucial for ensuring a watertight seal.
Metal Roof Tracks Benefits
Metal roof tracks offer several key benefits that make attaching your roof rack a breeze. One of the major metal track advantages is their ease of installation. The tracks fit neatly into long grooves on your vehicle's roof, simplifying alignment and eliminating the need to find and clear bolt holes. This reduces the risk of damaging your roof during setup.
Additionally, metal tracks allow for easy removal and reconfiguration of your roof rack, making maintenance hassle-free. They evenly distribute weight, enhancing your roof's structural integrity and minimizing stress on individual points.
Plus, their durability ensures resistance to corrosion and weather, keeping your installation secure over time. For effective use, follow these installation tips for optimal results.
Manufacturer Bolt Hole Usage
Identifying and utilizing manufacturer bolt holes is essential for a successful pipe carrier installation. These pre-drilled holes, located based on your van's make, model, and year, provide the necessary bolt hole accessibility for secure attachment.
Before installation, clear any plastic or glue obstructing these holes. Use tools like a screwdriver or heat gun if needed. Once cleared, ensure to clean the exposed metal to prevent rust.
Apply an alcohol rub and consider using a protective metal paint, such as Hammerite. This step is crucial to maintain rust protection and ensure a long-lasting fit.
Follow the instructions provided with your pipe carrier to select the correct bolt holes and proceed with securely attaching the brackets.
Sealant Application Importance
Proper sealant application is crucial for a successful installation of your Rhino-Rack pipe carrier. It prevents water leaks and ensures a tight fit between the roof rack and your vehicle. Here are some recommended sealant types and techniques to follow:
| Sealant Type | Application Technique | Purpose |
|---|---|---|
| Butyl Tape | Avoid thick layers | Sealing mounting points |
| Body Sealer | Trim excess for a flat surface | Sealing gaps between rack and roof |
| Silicone Sealants | Apply carefully | Alternative sealing option |
| EPDM Bonded Washers | Tighten securely after application | Prevent moisture ingress |
Always inspect your sealant annually, and remember to clean the area before applying. Proper tightening of bolts and screws will enhance durability and minimize vibration-related issues.
Fitting Brackets and Racks
Now that you've attached the roof tracks or bolts, it's time to fit the brackets and racks properly.
You'll need to align the brackets accurately and secure the roof racks with the right tools to ensure stability.
Using measuring tools will help you get everything perfectly positioned for a safe installation.
Aligning Brackets Properly
To successfully align the brackets with the crossbars, start by positioning them evenly and ensuring they're straight from front to rear. This step is crucial for proper bracket alignment.
If you're using C-groove crossbars, slide the T-bolts into the top of the crossbar to secure the brackets. You might need to measure and mark the crossbar to achieve symmetrical placement.
Use the provided clamps and pads to match the rounded contour of your vehicle's roof. Keep the brackets loose initially, allowing for adjustments before tightening.
Once you're satisfied with the crossbar positioning, check that everything is square and aligned correctly. This attention to detail will ensure a stable setup for your pipe carrier.
Securing Roof Racks
Once you've aligned the brackets correctly, the next step is securing the roof racks to ensure everything stays in place during your travels. Start by hoisting the assembled roof rack onto your van, aligning the crossbars with the mounting brackets. Use M8 bolts and flat washers to secure them tightly, applying anti-seize goop for longevity.
| Step | Action | Purpose |
|---|---|---|
| Tighten Bolts | Ensure all bolts are securely fastened | Maintain rack stability |
| Use Tie-Downs | Secure cargo with ratchet or cam straps | Enhance cargo security |
| Check Load | Regularly verify cargo stability during trips | Ensure safety on the road |
| Inspect After Use | Recheck for any settling or loosening | Prevent future issues |
With these steps, your roof rack will be ready for any load!
Using Measuring Tools
Before fitting the brackets and racks, it's essential to accurately measure your vehicle's roof dimensions. Proper measuring accuracy ensures a snug fit, preventing any issues down the line.
Here's how to get started:
- Check Compatibility: Ensure your roof bars are compatible (60mm x 45mm) with the pipe carrier.
- Mark Mounting Points: Use a tape measure to find and mark where the brackets will go, accounting for any roof curvature.
- Use Spacers: Select appropriate spacers to adjust the bracket fit for your rack system.
- Double-Check: Verify all measurements against the instruction manual for your specific vehicle.
With the right tool selection and careful measuring, you'll set the stage for a successful installation.
Installing Carrier Components
Installing the carrier components is a straightforward process that ensures your Rhino-Rack Pipe Carrier is securely mounted. Start by selecting the right clamps based on your bar type. BC2, BC3, BC4, or RPC4 clamps work best with Heavy Duty Bars, ensuring conduit compatibility.
| Clamp Type | Bar Compatibility |
|---|---|
| BC2 | Heavy Duty Bars |
| BC3 | Heavy Duty Bars |
| BC4 | Heavy Duty Bars |
| RPC4 | Heavy Duty Bars |
Next, clean the area where clamps will attach and position them for easy access. Tighten the clamps securely, ensuring they're evenly spaced. Finally, slide the conduit carrier into the clamps, adjust its position, and test the stability before use.
Securing the Carrier
To ensure your Rhino-Rack Pipe Carrier is securely attached, start by choosing the correct fitment kit tailored for your roof bar type, such as Rhino Aero or Rola Aero. This guarantees fitment compatibility and enhances carrier safety.
Follow these steps:
- Remove end caps and rubber buffer strips from the roof rack crossbar.
- Slide the nut plate into the top of the crossbar and insert M6 x 32mm screws.
- Tighten screws to 3-4 Nm, ensuring everything's snug.
- Use appropriate clamps and brackets, securing everything properly.
Double-check that all components are aligned and that the carrier is firmly attached.
This thorough approach ensures your pipe carrier remains secure during transport, giving you peace of mind on the road.
Final Checks and Maintenance
Once you've secured your Rhino-Rack Pipe Carrier, it's crucial to perform final checks and maintenance to ensure everything functions smoothly.
Start with a final inspection of all bolt connections, tightening them if necessary after driving a short distance. Use a tape measure to confirm the roof rack's alignment and ensure all rubber inserts are correctly installed to minimize noise.
Make sure end caps are locked in place and that the rack doesn't interfere with any vehicle accessories.
For ongoing maintenance, hand wash the roof rack regularly, inspect for wear, and apply sealant around screws for water tightness.
Don't forget to check and replace worn parts to keep your rack in top condition.
Load Capacity Considerations
Understanding the load capacity of your Rhino-Rack Pipe Carrier is essential for safe transportation. Here are some key considerations:
- Maximum Load Weight: The Rhino PipeTube Pro supports a maximum load of 50kg, factoring in pipes, fittings, and the vehicle's roof load rating.
- Pipe Dimensions: It can carry up to 66 x 15mm copper pipes or conduits, accommodating lengths up to 3 meters.
- Load Distribution: Ensure the load is evenly distributed across the crossbars to maintain stability and safety.
- Material Variability: Different pipe materials may affect the overall capacity, so check compatibility with the carrier's internal dimensions (127mm x 125mm).
Always refer to your vehicle's handbook for specific load limits to ensure compliance.
Tools and Materials Needed
Gathering the right tools and materials is crucial for a successful installation of your Rhino-Rack Pipe Carrier. Proper tools selection ensures a smooth pipe carrier installation process. Here's a list to help you get started:
| Tools Required | Hardware Components |
|---|---|
| 5mm Security Allen key | M6 x 40mm Security Screw |
| Tape measure | M6 Flat Washer (Black and Silver) |
| Allen headed bolt | M6 Spring Washer |
| Lock nut | M6 Nut |
| Flat washer | M6 Tube Nut |
Also, don't forget specific clamps, brackets, and additional accessories like end caps and rubber buffer strips. Having everything on hand will make your installation experience seamless and enjoyable!
Safety Tips for Transporting Pipes
Installing your Rhino-Rack Pipe Carrier is just the start; safely transporting pipes is equally important.
Follow these safety tips to ensure compliance with safety regulations and secure pipe transport:
- Inspect Your Load: Check pipes for damage before loading, and ensure your trailer is level to minimize shifting.
- Secure Properly: Use strong tie-downs and hardwood dunnage to immobilize pipes and prevent movement during transit.
- Flag Overhang: If there's any overhang, flag it on both sides to alert other drivers.
- Know the Rules: Familiarize yourself with local and federal regulations, and obtain any necessary permits for oversized loads.
Frequently Asked Questions
How Long Does the Installation Process Typically Take?
Installation time usually varies based on complexity and your readiness. If you follow installation tips, gather tools, and minimize distractions, you can complete it in as little as 1.5 to 2 hours.
Can I Install the Carrier Alone, or Do I Need Assistance?
Ever tried lifting a heavy load solo? While you can attempt the installation alone, it's safer with help. Follow installation tips and safety precautions closely to ensure everything's securely in place and functions properly.
What Is the Warranty Period for Rhino-Rack Products?
Rhino-Rack products typically offer varying warranty coverage, with steel items lasting 3 years and non-steel items up to 5 years. Some systems even provide lifetime warranty, ensuring product lifespan aligns with your needs.
Are There Any Specific Cleaning Products Recommended for Maintenance?
A stitch in time saves nine. For maintenance, use mild soap with warm water, and avoid harsh chemicals. Simple Green's effective cleaning techniques are recommended, along with lubrication tips for keeping moving parts functioning smoothly.
Can I Use the Carrier for Other Types of Loads?
You can use the Rhino PipeTube Pro RP21 for versatile load options like plastic conduit, but it's not meant for heavy items. Consider alternative accessories for different materials to ensure safe and secure transportation.
Conclusion
Installing your Rhino-Rack pipe carrier is like building a sturdy bridge; it supports your work and keeps everything safe while you're on the go. By following these steps, you've ensured a reliable way to transport pipes, making your job easier and more efficient. Regular checks and maintenance will keep your carrier in top shape, ready for whatever tasks lie ahead. Now, load up and hit the road with confidence, knowing you've got everything securely in place.
