To mount cargo boxes and work tools on your Rhino-Rack van roof system, start by preparing the roof and installing the necessary roof rails or tracks. Assemble the roof rack, then carefully position the cargo box on top and attach it using quick connect claws. Don't forget to secure your tools with ratchet straps and make final adjustments for stability. If you want more detailed steps and tips, just keep exploring the process further.
Major Highlights
- Begin by preparing the roof, ensuring all surfaces are clean and applying rust-resistant paint for protection.
- Assemble the roof rack using vehicle-specific base kits, securely tightening all M6 hardware for stability.
- Center the cargo box on the roof rack and attach it using quick connect claws, ensuring a tight fit.
- Secure contents inside the cargo box with ratchet straps and check for waterproofing using OEM-approved gasketing washers.
- Perform final adjustments by verifying crossbar alignment and tightening all bolts to the specified torque for safety.
Preparing the Roof for Installation
Before you begin mounting your cargo boxes, it's essential to prepare the roof properly.
Start with roof maintenance by locating the pre-drilled bolt holes, often filled with plastic and glue. Use a screwdriver or heat gun to remove any obstructions, then clean the exposed metal areas with an alcohol rub.
To prevent rust, apply rust-resistant paint like Hammerite and let it dry completely.
Next, ensure watertight seals by applying additional sealant around screws and bolts, using options like Sikaflex 512 or Sikaflex 221.
Check that all seals and rubber gaskets are intact, sealing any gaps to prevent leaks.
Verify everything's dry and secure before you proceed with your cargo box installation for optimal performance.
Installing Roof Rails or Tracks
To successfully install roof rails or tracks on your van, start by identifying the factory hole locations on the roof.
Remove any plastic plugs using a screwdriver or drill, and if your van has a headliner, pull it down to access the holes.
Clean the area with an alcohol rub, then apply Rustoleum paint to protect the exposed metal from corrosion.
Next, choose between metal tracks or using the manufacturer's bolt holes, ensuring track compatibility with your van's make, model, and year.
Set the rails in place to mark positions, drill necessary holes, and secure them with T-bolts, washers, and nylon lock nuts.
Finally, seal mounting holes with Sikaflex to ensure a watertight installation.
Assembling and Mounting the Roof Rack
As you embark on assembling and mounting the roof rack, ensure all components, including legs, crossbars, and vehicle-specific base kits, are readily available. Start by assembling the legs with M6 hardware, followed by attaching vortex rubber to the crossbars. Align the crossbars evenly, then secure them by tightening the M6 hardware.
| Step | Action |
|---|---|
| Assemble Legs | Insert M6 hardware and finger tighten |
| Attach Vortex Rubber | Cut and fix to crossbars |
| Secure Crossbars | Tighten M6 hardware after alignment |
For successful roof rack assembly, remember to use vehicle-specific base kits and check for stability. Follow these installation tips to ensure a secure, balanced setup before loading any cargo.
Mounting Cargo Boxes
Once your roof rack is securely assembled, it's time to mount your cargo box. Start by placing the cargo box on the roof rack, ensuring it's centered. Use the quick connect claws to attach it to the crossbars, twisting them to tighten. You'll hear a click when it's properly locked in place.
Don't forget to secure your gear inside with ratchet straps.
Here are some essential installation tips:
- Check compatibility with your Rhino-Rack platform.
- Utilize the provided template for drilling holes.
- Ensure waterproofing with OEM-approved gasketing washers.
- Consider cargo box features like aerodynamic design and locking points for security.
Follow these steps to securely mount your cargo box and hit the road!
Mounting Work Tools and Accessories
When you're ready to mount work tools and accessories on your Rhino-Rack system, choosing the right mounting system is crucial for a secure fit and easy removal. Ensure mount compatibility with your vehicle's roof type and select proper fitting kits, like DK kits for 2500 systems.
Here's a quick reference table to help you with tool organization and mounting options:
| Mount Type | Use Case | Compatibility |
|---|---|---|
| Quick Mount Leg Set | Easy removal | RLT600 |
| Ditch Mount Brackets | Permanent mounting | 2500 systems |
| Rubber Bases | Roof protection | RLT600 Rubber Base kits |
| Base Wedges | Curved tracks adjustment | 10mm Quick Mount Base Wedge |
Secure your tools tightly with ratchet straps to prevent movement during transit.
Final Adjustments and Safety Checks
Before hitting the road, it's essential to make final adjustments and conduct thorough safety checks on your Rhino-Rack system.
Start by ensuring proper crossbar alignment; crossbars should be evenly spaced and parallel. Tighten the M10 crossbar bolts to 15-16 Newton meters.
Next, focus on the security mechanisms; secure M6 screws to 3-4 Newton meters and check that all locking cores are in place to prevent theft.
- Measure clearance between the roof and rack.
- Apply cold galvanizing solution around holes.
- Confirm all bolts and screws are fastened.
- Verify that the locking latch doesn't interfere with vehicle parts.
These steps will ensure your setup is secure and ready for your journey ahead.
Frequently Asked Questions
What Tools Are Needed for Mounting Cargo Boxes and Tools?
When you're considering mounting techniques, focus on tool selection. You'll need quick connect claws, ratchets, mounting hardware, and measuring tools. Make sure to include general installation tools for a secure, efficient setup.
Can I Mount Multiple Cargo Boxes Simultaneously?
If you've got the right roof rack accessories, you can indeed mount multiple cargo boxes simultaneously. Just remember, too many cooks spoil the broth; ensure proper cargo box configurations for safety and balance.
How Do I Know the Weight Limit for My Roof Rack?
To know your roof rack's weight limit, check your vehicle's owner's manual. Ensure you follow safety guidelines and distribute weight evenly across the rack to prevent damage and maintain stability while driving.
Are There Specific Cargo Box Brands Compatible With Rhino-Rack?
Yes, several cargo box brands like Thule, Yakima, and Rhino-Rack ensure roof rack compatibility with your system. They offer various sizes and features, making it easy for you to find the perfect fit for your needs.
How Often Should I Check the Roof Rack's Stability?
Imagine you're on a road trip and hit a bump. You should check your roof rack's stability every 1000 km or before trips. Regular roof rack maintenance and stability checks ensure everything stays secure and safe.
Conclusion
By following these steps, you'll have your Rhino-Rack van roof system ready for adventure in no time. Did you know that using a roof rack can increase your vehicle's cargo capacity by up to 50%? That means more room for all your gear and tools, making every trip more efficient. So, gear up, hit the road, and make the most of your elevated storage space while ensuring everything's secure and ready for your next journey!
